TM 1-1520-238-23
2-60
Change 3
2.24.
HINGE BUTT REPLACEMENT – continued
2.24.6. Repair
a. Repair door (3) by removing hinge (2).
(1) Mark hinge (2) location on door (3).
(2) Remove rivets (4) from hinge (2) and door (3)
(TM 1-1500-204-23).
(3) Remove and discard hinge (2) from door (3).
(4) Clean mounting surface of door (3). Use
methyl ethyl ketone (item 124, App F),
naphtha (item 127, App F), or thinner
(item 211, App F), and cloth (item 52, App F).
2.24.7. Installation
a. Install new hinge (2) on door (3).
(1) Cut new hinge (2) to proper length. Use old
hinge (2) for pattern.
(2) Aline hinge (2) with scriber marks on door (3).
(3) Clamp hinge (2) on door (3).
(4) Mark rivet (4) hole locations on hinge (2).
(5) Drill rivet (4) holes (TM 1-1500-204-23).
(6) Apply primer to hinge (2) holes. Allow to air
dry. Use epoxy primer coating kit (item 78,
App F).
(7) Install rivets (4) in hinge (2) and door (3)
(TM 1-1500-204-23).
b. Touch up rivets (TM 55-1500-345-23).
c. Inspect (QA).
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M04-1506-2
2
4
3
M04-1506-3
2
3
NEW HINGE
OLD HINGE
M04-1506-4
3
M04-1506-5
2
4
