TM 1-1520-238-23
2-183
2.59.
CPG STATION ACCESS DOOR UPPER HINGE BUTT REMOVAL/INSTALLATION – continued
NOTE
Minimum gap between door skin and air-
frame is 0.030 INCH.
c. Trim door skin minimum required to obtain
acceptable gap.
d. Attach new upper hinge (1) to lower hinge butt
(14).
(1) Install two hinge pins (11) in hinge halves (1)
and (14).
(2) If lower hinge (14) contacts bow beam (2)
causing interference, go to paragraph
2.59.7.b.
(3) If interference does not exist, go to step e.
e. With door (9) latched, check for gap between
hinge (1) and bow beam (2).
(1) If gap of 0.020 INCH or less exists, go to step
f.
(2) If gap greater than 0.020 INCH exists, posi-
tion original shim (4) in gap.
(3) If original shim (4) is not available or does not
fill gap, go to paragraph 2.59.7.a.
f. Locate, mark, and drill seven rivet holes (15)
on hinge (1) and shim (4) (if required) to match
holes in bow beam (2) (TM 1-1500-204-23).
g. Remove door (9) from bow beam (2).
(1) Remove two hinge pins (11) from hinge
halves (1) and (14).
(2) Remove door (9) from bow beam (2).
(3) Store door (9) to prevent damage.
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