TM 1-1520-238-23
9-493
9.132.
PILOT W220 OR CPG W219 MICROPHONE WIRE HARNESS
DISASSEMBLY/ASSEMBLY – continued
WARNING
Soldering iron can cause severe
burns to personnel and start fires.
Observe all safety precautions
when using soldering iron. If injury
occurs, seek medical aid.
Do not place heater near flammable
material or allow heater to contact
skin: severe burns can result. Wear
protective equipment. If injury
occurs, seek medical aid.
b. Install jack (21) on cable pair (19).
(1) Remove 0.40 INCH of insulation from twisted
pair (19). Slide backshell (20) over twisted
pair (19). Separate inner twisted pair wires
(23) and drain wire (24).
(2) Twist strands of drain wire (24) together and
trim shield back 0.40 INCH from end of
twisted pair (19).
(3) Cut three 0.40 INCH lengths of heat shrink
tubing (22). Use insulation sleeving
(item 105, App F).
(4) Slide 0.40 INCH length of heat shrink tubing
(22) over two wires (23) and shield (24).
(5) Solder two identified wires (23) and drain wire
(24) to jack end (21). Use soldering iron and
solder (item 189, App F).
(6) Cover three soldered contacts with heat
shrink tubing (22) and shrink per
(TM 55-1500-323-24). Use heater.
(7) Install backshell (20) on jack end (21).
GO TO NEXT PAGE
M04-4235-7
20
19
23
24
M04-4235-8
22
23
24
M04-4235-9
23
23
24
21
20
22
