TM 1-1520-238-23
9-494
9.132.
PILOT W220 OR CPG W219 MICROPHONE WIRE HARNESS
DISASSEMBLY/ASSEMBLY – continued
c. Install plug (15) on cable pair (13).
(1) Remove 0.40 INCH of insulation from twisted
pair (13).
(2) Slide backshell (14) over twisted pair (13).
(3) Separate inner twisted pair wires (17) and
drain wire (18).
(4) Twist strands of drain wire (18) together and
trim shield back 0.40 INCH from end of
twisted pair (13).
(5) Cut three 0.40 INCH lengths of heat shrink
tubing (16). Use insulation sleeving
(item 105, App F).
(6) Slide 0.40 INCH length of heat shrink tubing
(16) over two wires (17) and drain wire (18).
(7) Solder two identified wires (17) and drain wire
(18) to plug (15). Use soldering iron and
solder (item 189, App F).
(8) Cover three soldered contacts with heat
shrink tubing (16) and shrink per
(TM 55-1500-323-24). Use heater.
(9) Install backshell (14) on plug (15).
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M04-4235-11
18
17
14
13
M04-4235-12
18
17
16
14
M04-4235-13
17
17
18
14
15
16
