TM 1-1520-238-23
9-495
9.132.
PILOT W220 OR CPG W219 MICROPHONE WIRE HARNESS
DISASSEMBLY/ASSEMBLY – continued
d. Install connector (4) on harness cable (2).
(1) Position heat shrink tubing (26) 0.50 INCH
behind backshell of plug (10) and jack (11).
Shrink tubing (26) (TM 55-1500-323-24). Use
heater.
(2) Install plug (10) and jack (11) in connector
half (9).
(a) Position hog ring (25) in slot (28).
(b) Insert stay cord (12) in slot (29) to deter-
mine length.
(c) Remove plug (10) and jack (11) from con-
nector half (9) and crimp hog ring (25)
(TM 55-1500-323-24).
(d) Double knot stay cord (12) at length de-
termined in previous step (b) and cut off
excess cord.
(e) Reinstall plug (10) and jack (11) in con-
nector half (9).
(f) Insert stay cord (12) in slot (29) and apply
adhesive on knots (30) and allow to cure.
Use adhesive (item 13, App F).
(3) Assemble two halves (8) and (9).
(4) Install four screws (5), washers (7), and nuts
(6).
GO TO NEXT PAGE
M04-4235-15
29
12
25
26
9
11
10
28
M04-4235-16
7
8
9
5
6
30
11
10
2
4
